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FactoryTalk Analytics GuardianAI

Predict equipment failures and reduce unplanned downtime
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MaintenanceSuite
  • FactoryTalk AssetCentre
  • FactoryTalk Emonitor
  • FactoryTalk Network Manager
  • Fiix CMMS
  • Plex APM
  • Fiix CMMS
      • FactoryTalk Analytics GuardianAI Literature Library
      • FactoryTalk Analytics GuardianAI PCDC
    • FactoryTalk Analytics GuardianAI Literature Library
    • FactoryTalk Analytics GuardianAI PCDC
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Optimize maintenance activities and reduce unplanned downtime with advanced notice of upcoming asset failures provided by FactoryTalk® Analytics™ GuardianAI™. When maintenance engineers understand the health of the assets on the plant floor, they can plan their tasks efficiently. FactoryTalk Analytics GuardianAI provides continuous condition-based monitoring, alerting the maintenance team when an asset begins to show signs of degradation and providing insights into the most probable cause of failure. With this information, they can plan when to perform the required repair and confirm they have the necessary resources and parts on hand. Repair times are reduced and costly unexpected downtime is avoided.

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AI for Predictive Maintenance

Find out how you can use AI to add a layer of protection on top of your operation that provides guidance to avoid unplanned downtime, reduce safety incidents and maximize maintenance resources. 


Unlock Predictive Maintenance Insights from Variable-frequency Drive Data
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Unlock Predictive Maintenance Insights from Variable-frequency Drive Data

FactoryTalk Analytics GuardianAI software provides premier integration with PowerFlex® 755, 755T and 6000T drives for key process applications like pumps, fans and blowers.

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There’s no need to purchase additional sensors or monitoring equipment. With FactoryTalk Analytics GuardianAI software, you receive early warning of potential asset failures based on data that’s already available from your variable frequency drives. FactoryTalk Analytics GuardianAI software expands on the drive’s embedded health monitoring capabilities by using its electrical signal to monitor the condition of a plant asset. When it detects a deviation in the electrical signal, it alerts you to the anomaly so that you can investigate and plan the correct response. FactoryTalk Analytics GuardianAI software provides premier integration with PowerFlex® 755, 755T and 6000T drives for key process applications like pumps, fans and blowers.

Why FactoryTalk Analytics GuardianAI for predictive maintenance?

Use Your Existing Drives as Sensors

Get more value from your Rockwell Automation devices through premier integration with PowerFlex® drives

Advance from Anomaly Detection to Anomaly Identification

Identify the most probable cause of an upcoming failure with embedded expertise and continuous learning

No Data Science Required

Empower your OT professionals with machine learning through intuitive, user guided workflows

Analyze at the Edge

Train and run right at the edge for near real time predictions

Use Your Existing Drives as Sensors

There’s no need to purchase additional sensors or monitoring equipment. With FactoryTalk Analytics GuardianAI, early warnings of potential asset failures are provided using variable frequency drive (VFD) data. FactoryTalk Analytics GuardianAI  provides premier integration with PowerFlex 755, 755T and 6000T drives, leveraging electrical signal data for condition-based monitoring of pump, fan, and blower applications.

PowerFlex 755 AC Drives
PowerFlex 755 AC Drives

Low voltage drive suited for a wide variety of motor control applications including pumps, fans and conveyors.

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PowerFlex 755TL, TR and TM Drives
Powerflex 755T XT Frame 10 Front plus family
PowerFlex 755TL, TR and TM Drives

Provide harmonic mitigation, regeneration and common business solutions.

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PowerFlex 755TS VFD
Allen-Bradley 20G2 PowerFlex 755TS F2 STD type1 cover
PowerFlex 755TS VFD

Suited for common traditional variable-frequency drive applications and specialized applications that require high performance motor control.

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PowerFlex 6000T Medium Voltage AC Drives
Three tall, gray side-by-side metal cabinets comprise the PowerFlex 6000T drive unit from Rockwell Automation – used to control motors in heavy industrial applications.
PowerFlex 6000T Medium Voltage AC Drives

Medium voltage drive suited for a variety of applications including fans, pumps and compressors.

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Advance from Anomaly Detection to Anomaly Identification

FactoryTalk Analytics GuardianAI goes beyond anomaly detection. It comes out of the box with embedded expertise that not only detects but also identifies the application specific faults listed in the drop downs below. This helps maintenance engineers reduce investigation time and minimize any downtime required. If FactoryTalk Analytics GuardianAI detects an anomaly but can’t identify it, you can teach it to the next time. After you investigate and identify the source of the issue, you can label the anomaly and when the same issue is later detected, FactoryTalk Analytics GuardianAI will recognize it and notify you. 

Fans and Blowers
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  • Blade Misalignment
  • Blade Unbalance
  • Blade Wear
  • Loose Blade
  • Electrical Fault
  • Motor Fault
  • Shaft Misalignment
  • Fan Bearing Fault 
Pumps
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  • Impeller Unbalance
  • Blade Fault
  • Cavitation
  • Viscosity Changes
  • Shaft Misalignment
  • Change in Fluid Dynamics 
Motor Analytics
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  • Unbalance
  • Shaft Misalignment
  • Loose Structural Mounting (Soft Foot)
  • Mechanical Looseness
  • Rotor Rub
  • Ball Bearing Fault
  • Inner Race Bearing Fault
  • Outer Race Bearing Fault
  • Bearing Cage Fault 

No Data Science Required

FactoryTalk Analytics GuardianAI provides no code machine learning. It puts AI into the hands of OT professionals with an intuitive four step workflow.

Complete initial setup Establish a baseline of each asset's behavior Monitor plant assets Notify user when an anomaly is detected
FactoryTalk Analytics GuardianAI Unhappy Path Screenshot
FactoryTalk Analytics GuardianAI Frequency Mapping Screenshot
FactoryTalk Analytics GuardianAI Home Line1 Screenshot
FactoryTalk Analytics GuardianAI Deviation Identified Screenshot

Configure your FactoryTalk Analytics GuardianAI application in no time with a user guided experience. No coding required.

Teach FactoryTalk Analytics GuardianAI how your asset behaves under normal operation using live plant data, with no impact to plant operations.

Relax while FactoryTalk Analytics GuardianAI runs in the background, monitoring your plant assets and warning of any signs of failure.

You’ll be alerted to any upcoming risks to your operation with insights into the most probable cause of failure and severity of the risk. 

Complete initial setup
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FactoryTalk Analytics GuardianAI Unhappy Path Screenshot

Configure your FactoryTalk Analytics GuardianAI application in no time with a user guided experience. No coding required.

Establish a baseline of each asset's behavior
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FactoryTalk Analytics GuardianAI Frequency Mapping Screenshot

Teach FactoryTalk Analytics GuardianAI how your asset behaves under normal operation using live plant data, with no impact to plant operations.

Monitor plant assets
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FactoryTalk Analytics GuardianAI Home Line1 Screenshot

Relax while FactoryTalk Analytics GuardianAI runs in the background, monitoring your plant assets and warning of any signs of failure.

Notify user when an anomaly is detected
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FactoryTalk Analytics GuardianAI Deviation Identified Screenshot

You’ll be alerted to any upcoming risks to your operation with insights into the most probable cause of failure and severity of the risk. 


Analyze at the Edge

FactoryTalk Analytics GuardianAI is deployed, learns and runs right at the edge. As a result, it can analyze the electrical signal drive data at high speeds to alert maintenance engineers of anomalies at the very first signs of deviation. You can manage your FactoryTalk Analytics GuardianAI edge devices and application deployments centrally, securely and at scale with FactoryTalk® Edge™ Manager for higher productivity and efficiency.

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Prevent Unplanned Downtime with AI for Predictive Maintenance
Prevent Unplanned Downtime with AI for Predictive Maintenance

Unplanned downtime can result in financial losses due to lost productivity and missed deadlines. Predictive maintenance can help prevent these losses by providing early warning signs of potential equipment failures.

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